RC Industries - PTFE Insulated Hook-up/Equipment Wires

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PTFE Equipments Wires PTFE High Voltage Corona Resistant Cables Multi-Core Cables Co-axial Cables Heating Wires PTFE Sleeves/Tubings

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PTFE Insulated Hook-up/Equipment Wires as per US Navy's MIL-W-16878 or British BS-2G-210 or Indian JSS 51034 are suitable for harsh environment applications. The very thin and robust insulation makes ideal for use in the high-temperature environment or for applications with reduced weight or size requirements.

Characterstics:

Excellent thermal stability (suitable for use from -200°C to +260°C).

They propagate neither flame nor fire.

Resistance to solder iron damage.

Insulation is inert to virtually all known Acids, chemicals and solids.

Excellent mechanical and electrical properties with a Small size & weight.

Insulation has low dielectric constant (2.1) and dissipation factor (below 0.0003), it's high dielectric strength and insulation resistance shows minimum changes over wide temperature, frequency and voltage fluctuations.

Insulated Wire Sizes

AWG	STRANDS x AWG	STRAND DIA (mm)	TYPE ET (250V AC RMS)				TYPE E (600V AC RMS)				TYPE EE (1000V AC RMS)
			OVERALL DIAMETER (mm)			WIRE WT (Kg/Km)	OVERALL DIAMETER (mm)			WIRE WT (Kg/Km)	OVERALL DIAMETER (mm)			WIRE WT (Kg/Km)
			NOM	MIN	MAX		NOM	MIN	MAX		NOM	MIN	MAX
4	133 x 25	0.455									8.09			231.7
5	133 x 26	0.404									7.33			186.3
6	133 x 27	0.361									6.54	6.43	6.93	151.6
7	133 x 28	0.320									6.07			122.8
8	133 x 29	0.287									5.21	5.05	5.56	95.8
8	60 x 27	0.361									4.26			71.1
9	19 x 22	0.643					3.82			65.0	4.23			70.8
10	60 x 28	0.320					3.49			52.2	3.79			56.2
10	37 x 26	0.404					3.44	3.23	3.58	51.2	3.74	3.48	3.89	55.1
11	19 x 24	0.533					3.28			42.5	3.58			46.2
12	37 x 28	0.320					2.84	2.67	3.02	33.4	3.15	2.92	3.33	36.7
12	19 x 25	0.455					2.90	2.72	3.07	34.4	3.18	2.97	3.38	37.4
13	19 x 26	0.404					2.63			27.6	2.93			30.7
14	37 x 30	0.254					2.39			21.2	2.69			24.0
14	19 x 27	0.361					2.41	2.24	2.59	22.6	2.69	2.49	2.90	25.2
15	19 x 28	0.320					2.21			18.4	2.51			20.9
16	37 x 32	0.203					2.03			15.0	2.24			16.6
16	19 x 29	0.203					2.03	1.85	2.21	15.1	2.25	2.11	2.41	16.7
18	19 x 30	0.254					1.75	1.63	1.88	11.5	2.01	1.88	2.13	13.2
18	7 x 26	0.404					1.72	1.63	1.88	10.9	1.97	1.88	2.13	12.6
18	1 x 18	1.024					1.55	1.42	1.68	9.73	1.80	1.68	1.93	11.2
19	19 x 31	0.226					1.64			9.60	1.89			11.2
19	7 x 27	0.361					1.59			9.00	1.84			10.6
20	19 x 32	0.203	1.32	1.22	1.32	6.980	1.52	1.37	1.57	8.01	1.78	1.63	1.83	9.51
20	7 x 28	0.320	1.27	1.22	1.32	6.405	1.47	1.37	1.57	7.40	1.73	1.63	1.83	8.85
20	1 x 20	0.813	1.12	1.07	1.17	5.659	1.32	1.22	1.42	6.54	1.57	1.47	1.68	7.85
21	19 x 33	0.180	1.21			5.672	1.41			6.62	1.66			8.01
22	19 x 34	0.160	1.10	1.02	1.12	4.585	1.31	1.17	1.37	5.46	1.56	1.42	1.63	6.76
22	7 x 30	0.254	1.07			4.253	1.27	1.17	1.37	5.10	1.52	1.42	1.63	6.36
22	1 x 22	0.643	0.95	0.89	1.02	3.761	1.16	1.04	1.27	4.52	1.41	1.30	1.52	5.69
23	1 x 23	0.574	0.88			3.079	1.08			3.79	1.34			4.88
24	19 x 36	0.127	0.91	0.86	0.97	3.002	1.12	1.02	1.22	3.74	1.37	1.27	1.47	4.86
24	7 x 32	0.203	0.91	0.86	0.97	2.910	1.12	1.02	1.22	3.65	1.37	1.27	1.47	4.77
24	1 x 24	0.511	0.81	0.76	0.86	2.533	1.02	0.91	1.12	3.20	1.27	1.17	1.37	4.23
25	1 x 25	0.455	0.76			2.107	0.96			2.72	1.22			3.71
26	19 x 38	0.102	0.79	0.74	0.84	2.086	0.99	0.89	1.09	2.73	1.24	1.14	1.35	3.74
26	7 x 34	0.160	0.79	0.74	0.84	1.987	0.99	0.89	1.09	2.63	1.24	1.14	1.35	3.64
26	1 x 26	0.404	0.71	0.66	0.76	1.749	0.91	0.81	1.02	2.34	1.17	1.07	1.27	3.28
27	1 x 27	0.361	0.67			1.484	0.87			2.02	1.12			2.92
28	19 x 40	0.079	0.70			1.457	0.90			2.04	1.16			2.97
28	11 x 38	0.099	0.68			1.388	0.88			1.95	1.13			2.86
28	7 x 36	0.127	0.69	0.64	0.74	1.395	0.89	0.79	0.99	1.97	1.14	1.04	1.24	2.89
28	1 x 28	0.320	0.64	0.58	0.69	1.252	0.84	0.74	0.94	1.79	1.09	0.99	1.19	2.66
29	1 x 29	0.287	0.60			1.064	0.80			1.56	1.05			2.39
30	19 x 42	0.064	0.62			1.078	0.83			1.60	1.08			2.46
30	7 x 38	0.102	0.61	0.56	0.66	1.023	0.81	0.71	0.91	1.54	1.07	0.97	1.17	2.39
30	1 x 30	0.254	0.56	0.51	0.61	0.893	0.76	0.66	0.86	1.37	1.02	0.91	1.12	2.18
31	1 x 31	0.226	0.52			0.749	0.73			1.23	0.99			2.01
32	19 x 44	0.051	0.56			0.802	0.76			1.28	1.02			2.09
32	7 x 40	0.079	0.56	0.51	0.61	0.777	0.76	0.66	0.86	1.26	1.02	0.91	1.12	2.06
32	1 x 32	0.203	0.48			0.631	0.71	0.64	0.84	1.12	0.97	0.86	1.07	1.88
33	1 x 33	0.180	0.18			0.589	0.69			1.01	0.94			1.75
34	7 x 42	0.063	0.49			0.581	0.70			1.01	0.95			1.76
34	1 x 34	0.160	0.46			0.518	0.67			0.93	0.92			1.65
35	1 x 35	0.142	0.45			0.461	0.65			0.86	0.90			1.56
36	7 x 44	0.051	0.45			0.459	0.66			0.86	0.91			1.57

Quality Assurance

100% Physical and Electrical testing.

A minimum of 3 layers of PTFE tape, wrapped and sintered, provides balanced bi-axially oriented, concentrically placed insulation.

Minimum shrinkage/deformation and no 'run-away' problem at soldering-iron temperatures.

Surface as good as extruded wire without the disadvantages of extruded PTFE insulation in fine-gauge thin-wall types.

Certified minimum BREAK DOWN VOLTAGE (on samples) to ensure higher, uniform and predictable performance.

Controlled tigher tolerance on weight, PTFE density and conductor resistance.

Test voltages for the three common working voltages are:

Type	Working Voltage AC RMS	Dielectric Test Voltage for 1 minute	Spark Test Voltage for for 1 second
ET	250	1500	2500
E	600	2000	3400
EE	1000	3000	5000